Unit 65 / 5 Gladstone Rd
Castle Hill NSW 2154
T: 61 2 9680 7944
F: 61 2 9680 7955
sales@ums.net.au
 
     

Die Cut Anvil Covers

Dicar® Anvil Covers


Characteristics:

For more than 30 years, DICAR has been the leading supplier of urethane products to the corrugated box industry worldwide.  Concentrating exclusively on the needs of the corrugated container industry, enables us to sharply focus all of our technical and manufacturing resources on this vital market segment.

This singular focus drives our development process.

The common goal to satisfy customers needs resulted in various innovative products such as the Equalizer® / Equamount™ / Crushless® Wheels, Anvilok III® and the New Dura Blue™ Covers.

We offer multiple mounting versions and produce over 400 different sizes. DICAR® covers are the quality standard. We carefully cast urethane onto a steel backing which gives each cover an exact fit on the anvil cylinder.

All designs of DICAR® covers are engineered so that the locking mechanism does not introduce any flat spots, thereby invisible to the cutting die.

The standard blue quality is the best for cutting and creasing in most instances. The grey shark skin is designed for easier trimming. It requires however more cutting pressure and gives less creasing quality.


Dicar® systems for improving production


Benefits:
  • High-grade urethane for long life
  • High-grade urethane for better creasing performance
  • No low spots at locking area
  • Steel backing for exact fit during production
Cover details:
  • Blue (Standard)
    86 - 89 Shore A
  • Grey (Shark skin)
    90 - 94 Shore A

New Dicar® anvil

Characteristic

With its innovative dovetail lock-up and extended life urethane formula, DuraBlue™ makes it quick and easy to keep on running

...Our DuraBlue™ *

Mounting 1 Mounting 2 Removing

 


Properties:

  • Boltless mounting
  • Self aligning edges
  • Durable lock stands up longer
  • Textured surface for longer life time
  • Less tension for easy installation
  • Quick removal for more frequent rotations


* please check availability on machine size

 

Dicar Equalizer®

Characteristic

The Dicar Equalizer® Rotary Die Cut System is designed to improve rotary die cutting accuracy without the need for operator involvement. The Equalizer system comprises a new chrome plated anvil cylinder, a specially formulated indexing bearing sleeve and Dicar’s newly- designed and patented Equalok™ series of boltless anvil covers. The new Equalok boltless cover design significantly reduces installation and rotation time by eliminating the need for cover mounting bolts.

Once the Equalizer® system is in place, the die cutter is operated in its normal manner. After the normal order setup is made and the machine is running, the anvil cylinder, bearing and covers are travelling at normal machine speed. As the die penetrates through the board and into the urethane covers, the indexing bearing is driven at the same speed as the die. This allows the cover surface speed to be controlled by the surface speed of the cutting die.


EQUALIZER Benefits:

  • Improved die cutting accuracy
  • Operates on the patented Dicar® bearing concept, with one bearing sleeve
  • Stable dimensional accuracy when running multi-up dies
  • Die cylinder, anvil covers and corrugated board all run at the same speed
  • Reduces cover wear by limiting the force between die and cover
  • The EQUALOK™ BOLTLESS COVER significantly reduces cover installation and rotation time by eliminating the need for mounting bolts.

Dicar Equamount™

With the new Equamount™ from Dicar® you can rotate your covers within 5 minutes and you still have all the benefits of the Equalizer®.


Characteristic

Rotating anvil covers substantially extends the life of the cover and the accuracy of the die cut. In fact, the only reason anyone ever had for not rotating covers was how long it took.

Dicar has just changed that. Their new Equalizer® design makes cover rotation simple, logical and fast. Just remove a section from one end, easily slide over the others and add the removed section back at the opposite end. Once in place, the sections automatically interlock for flawless Equalizer performance.

With the new Equalizer “Equamount”™ cover rotation is simple and typically completed in less than 5 minutes.

The Equamount™ is available for most new and existing rotary die cutters.

Installations of the original Equalizer® can also be updated and modernized to this new system in your plant.

Additional benefits:

  • Makes trimming unnecessary
  • Longer cover lifetime
  • Higher dimension control
  • Fast & easy cover rotation

 

Glue Lap Anvil Covers

Glue lap cutting systems

Characteristic

Our soft anvil gluelap cutting system uses the same guaranteed freewheeling Anvilok III® anvil as our slotterdie systems.

Depending on the type of machine the extension of our supply of cover and slip ring includes in some cases replacement of metal parts or drawings to convert existing heads locally.

For this you can use the Questionnaire for slotterdie.

Type 1

WARD/GENCO
ISOWA
LANGSTON
MARTIN SA
SIMON
GOEPFERT

Also please check your circular knife and tab knife requirements

 

 


Type 2

PETERS
S&S


Type 3

WARD/GENCO
MARTIN SA

Type 4

WARD/GENCO
ISOWA
MARTIN SA
SIMON
FELIX PICO
CURIONI

 

Handhole cutting systems

Characteristic

The Slotterdie system, which has been applied for more than 30 years in order to furnish existing Printer-Slotters with an uncomplicated cutting segment, deserves new attention because of this interest. In a relatively simple and economical manner, the production possibilities of your current Printer-Slotter can be drastically enlarged.

The Slotterdie system is comprised of 2 segments, namely:

  1. The cutting segment which is mounted between the slotting heads on the upper slotter shaft
  2. The anvil segment that is mounted on the bottom slotter shaft. On the cutting segment you can where desired, mount a die in order to for example, cut hand- or ventholes.

The anvil segment is comprised of 3 parts, namely:

  • Wear-resistant polyurethane cover with steel backing
  • The Dicar® bearing, which prevents diecutting on the same place and simultaneously ensures less abrasion of the cover
  • Anvil body.

This steel backing ensures that during production the polyurethane does not expand and thus no undesirable tensities take place between the bearing and the cover.
The standard widths of the Slotterdie systems are 75 - 102 - 127 and 152 mm.
In placing several more cutting segments next to each other it is even possible to for example, punch the well-known Swedish lock bottom. FEFCO No. 0215.

Perhaps you may wish to expand the production possibilities of your current Printer / Slotter. With this in mind, Dicar has enclosed a questionnaire, which you can complete. We will then provide you with a suitable offer.

  1. Split Steel diecarrier with tapped holes for dieform mounting.
  2. Clamping plates allow the diecarriers radial movement for register purposes.
  3. Typical split anvil head.
  4. One piece steel backed cover.
  5. Exclusive DICAR® slip bearing.
  6. Typical anvilhead.

 

Creasing profiles


Characteristic

Dicar manufactures replaceable creaser profiles for virtually all machines in
operation. Proprietary formulations are utilized to provide a consistent crease
and to allow the profile to rebound to it’s original shape.

 

Benefits:

  • Good crease

  • High wear-resistance

  • Replacement less frequent

  • Low production costs


 

OD x Width

Item

Part Number

Dicar Part

mm

inches

page11tbl_1

T-leg profile

3241.0000.0844

3241.0000.0845*

3241.0000.0846*

3241.0000.0847

3241.0000.0848*

JS/844

JS/845

JS/846

JS/847

JS/848

305 x 25

444 x 19

381 x 19

356 x 19

199 x 38

12.0 x 0.984

17.5 x 0.75

15.0 x 0.75

14.0 x 0.75

7.83 x 1.5

 

page11tbl_2

Dovetail profile

3241.0000.0849

3241.0000.0835

3241.0000.0836

JS/849

JS/835

JS/836

475 x 18

350 x 18

224 x 19

18.0 x .720

13.78 x .720

8.81 x 0.75

page11tbl_3

Martin profile

3241.0000.0830

3241.0000.0837

JS/830

JS/837

223 x 26

304 x 26

8.78 x 1.0

11.97 x 1.0

page11tbl_4

Martin profile

3241.0000.0833*

JS/833

223 x 31

8.78 x 1.2

page11tbl_5

Martin profile

3241.0000.0834

JS/834

254 x 30,5

10.0 x 1.02

page11tbl_6

TCY profile

3241.0000.0828*

JS/828

229 x 21

9.0 x 0.83

page11tbl_7

Split profile

3241.0000.0851*

JS/851

356 x 19

12.0 x 0.75

page11tbl_8

Peters profile

3241.0000.0820*

JS/820

241 x 17

0.925 x 0.95


Co-cast creaser & crushers

 

Characteristic

 

Dicar manufactures replaceable co-cast creasers and crushers for virtually all machines in operation.

The co-cast concept eliminates the need to rotate two sets of cores which must periodically re-covered.

These creasers and crushers are easier to handle due to their light weight design. Dicar® products are made to meet or exceed OEM specifications.

 

Feed Wheels

Characteristic

Dicar manufactures the complete line of replacement feed wheels for your Prime Lead Edge Feeder.

These wheels are made to meet or exceed O.E.M. specifications. Proprietary formulations are utilized that achieve the highest coefficient of friction with the longest possible wear life. Dicar manufactures these wheels in 40A, 50A, 60Aand 70A durometers to handle your toughest feed applications.

Less known are the Prime Feeder Wheels with 2 degrees of hardness, the so-called “Co-Cast” Prime Feeder Wheels. The Co-Cast wheels are made up of a polyurethane inner core of 60 Shore A. The exterior is made up of a softer polyurethane having a hardness of 40 or 50 Shore A.

The softer outer layer prevents that “coatedboxes”, are fed-in at an angle. Feeding askew can often be attributed to feeder wheels, which are too hard.

 

Benefits:

  • Easy mounting
  • Controlled feeding
  • Long life-time

 

 

 


Machine size Prime Part
Number
Wheel
dimension
Dicar
Part Number
Part number Dural Durometer
Part number
35-37’’ 110050 Ø 79x35 mm
Ø (3.12x1.37’’)
JS/870 D60 - 3241.0087.0060
D50 - 3241.0087.0050
D40 - 3241.0087.0040
D60 - 241.0087.0160
D50 - 241.0087.0150
D40 - 241.0087.0140
50” 106390 Ø 92x35 mm
Ø (3.62x1.37’’)
JS/869 D60 - 3241.0086.9060
D50 - 3241.0086.9050
D40 - 3241.0086.9040

D60 - 3241.0086.9160
D50 - 3241.0086.9150
D40 - 3241.0086.9140

66” 100400 Ø 114x51
mm Ø (4.5x2’’)
JS/863 D60 - 3241.0086.3060
D50 - 3241.0086.3050
D40 - 3241.0086.3040
D60 - 3241.0086.3160
D50 - 3241.0086.3150
D40 - 3241.0086.3140

Characteristic


Dicar manufactures the complete line of replacement feed wheels for the Langston/Staley Lead Edge Feeders.

These wheels are made to meet or exceed O.E.M. specifications. Proprietary formulations are utilized that achieve the highest coefficient of friction with the longest possible wear life. This improves registration and reduces changeover
frequency.

Dicar Langston/Staley wheels are precision cast which provides enhanced grip and wear.

Feed wheel roller spacers are also
available from Dicar.


Machine size Langston/Staley Part Number Stroke&Width
(mm & inches)
Dicar Part Number Part number
37’’ & 50’’ C24619 152x15,9 mm (6.0x5/8’’) JS/1077A 3241.0107.7000
66” C24621 030074-06 160x15,9 mm (6.31x5/8’’) JS/1026A 3241.0102.6000
66” C27727 203x15,9 mm (8.0x5/8’’) JS/89119 3241.8911.9000
66” C414485 160x25,4 mm (6.31x1’’) JS/93116 3241.9311.6000
66” C37347 203x25,4 mm (8.0x1’’) JS/93115 3241.9311.5000
86” C27945 241x38 mm (9.5x1.5’’) JS/1105A 3241.0110.5000
37”, 50” & 66” Feed Wheel Roller/Spacer Ø 22x18 mm Ø (.880x.710’’) JS/0002 3241.0000.2000

Characteristic

Dicar manufactures the complete line of replacement feed wheels for Sun Lead Edge feeders.

Dicar® Wheels are made to meet or exceed O.E.M. specifications. Proprietary formulations are utilized that achieve the highest coefficient of friction with the longest possible wear life. This provides for more consistent registration and does not require frequent changeover.

In addition to the original Sun designed replacement wheel, Dicar offers two new designs:

The Wrap-on™ Wheel reduces the time to change a set of feed wheels to approx. 1 hour. This new “Wrap-on”design eliminates slippage of the wheel on the hub improving registration.

The Vac-Trac™ Wheel with its unique tread design allows vacuum to enter the grooves cast in the outside diameter improving the surface grip on the board.



 

Benefits:

  • The highest coefficient of friction
  • The longest possible wear- life
  • Available for all current feed tables
  • Less downtime due to longer life-time

 


Machine size Dimension Standard Part Number Wrap-on™ Wheel Vac-Trac™ Wheel *
24’’ Ø 63,5x16,0mm Ø (2.5x0.63’’) # 424.013.647 Dicar #JS/13647 # 424.023.647 Dicar #JS/23647 # 424.013.646 Dicar #JS/13646
37” Ø 76,2x19,8 mm Ø (3.0x0.78’’) # 424.012.651 Dicar #JS/12651 # 424.022.651 Dicar #JS/22651 # 424.012.650 Dicar #JS/12650
37” Ø 88,9x25,4 mm Ø (3.5x1’’) # 424.010.881 Dicar #JS/10881 # 424.020.881 Dicar #JS/20881 # 424.010.880 Dicar #JS/10880
50” Ø 91,4x25,4 mm Ø (3.6x1’’) # 424.010.460 Dicar #JS/10460 # 424.020.460 Dicar #JS/20460 # 424.010.459 Dicar #JS/10459
66” Ø 109,0x25,4 mm Ø (4.3x1’’) # 424.010.247 Dicar #JS/10247 # 424.020.247 Dicar #JS/20247 # 424.010.246 Dicar #JS/10246

Crushless® wheels

Catalogue: Crushless Wheels

Characteristic

Dicar manufactures an extensive line of Crushless® wheels with diameters ranging from 50 to 330 mm and width’s up to 100 mm.

Proprietary formulations are utilized to achieve a high flexural modulus which provides maximum life without damaging the board being processed.

Dicar Crushless® wheels can be configured to accept a press in bearing, to stretch over hubs, or cast on to sleeves or hubs. Dicar wheels are color coded by durometer (hardness) to easily identify them when re-ordering.

 

Colour Coded by Durometer

  • Yellow 40 Shore A
  • Grey 50 Shore A
  • Blue 60 Shore A
  • Green 70 Shore A

Benefits:

  • Reducing board deformation
  • Long lifetime
  • Durometer for any requirement
  • Dimensions for any requirement
  • Consistent quality
  • Maximum durability

Applicable:

  • As hold-down wheel on the Corrugator
  • As guiding wheel
  • As feeder wheel

Mounting methods:

  • Hub mounted
  • Shaft mounted on Corrugators and front feed rolls
  • Wheel with bonded hub
  • Snap-In Bearing

 

 

Doctor blades (UHMW)

Characteristic

Plastic (UHMW) scraper blades have been designed for today’s flexographics. The blade is positioned with the bevel of the blade facing the ink supply. These blades come in varying thickness and width’s depending on the use. They are supplied on rolls of 30 meter – 100 ft.

Benefits:

  • UHMW Blades last up 5 times longer than steel blades
  • UHMW Blades will not cut hands No special gloves or thick rags are needed.
  • Wash up is faster and easier
  • The hot edge of the steel blade is eliminated. The blade will wear in a straight line and maintain print quality
  • UHMW Blades run cooler, water based ink will not dry up in the cells and cause striations or low density problems
  • Steel blades can “melt” into the cells, causing rings and striations. UHMW blades will not do this. They are a must on ceramic rolls.

  Specifications Remark
Material UHMW 45° Bevel (30° alt.) 2 mm – 0,080” thick (default) Other thicknesses available Standard recommended, with 45° bevel. This blade will seat and start metering streak free quickly.For Anilox rolls up to 130 lines/cm.
Material UHMW Stepped blade Sizes: 1,5 / 0,75 mm tip (0.060”/0.030” tip) 2,0 / 1,0 mm tip (0.080”/0.040” tip) The “Stepped” edge is best where a thin tip is needed to help shear inks and an increased thickness (rigidity) is needed to match clamp bar without the need of a shim. The increased rigidity comes from its design where the clamping portion can be thicker than the metering tip.
Material UHMW Stepped blade Sizes: 1.5 / 1,0 mm tip (0.060”/0.040” tip) The “Stepped” edge is best where a thin tip is needed to help shear inks and an increased thickness (rigidity) is needed to match clamp bar without the need of a shim. The increased rigidity comes from its design where the clamping portion can be thicker than the metering tip.

Cover Removers

Part # Description

Notes

CVR-REM COVER REMOVER 45 DEGREE  
F/CVR-REM-2 FABACAST COVER REMOVER  
JS/CVR-REM-7 COVER REMOVER ANV 7  
RS/SUN-REM SUN TREAD REMOVER FOR WRAP ON FEED WHEELS
RS/66180 3/16" X 10" COVER REMOVER  

Paddles

Part # Description

Notes

PADDLE PADDLE DIE COVER MOUNT  

Dial Indicator

Part # Description

Notes

RS/DI DIAL INDICATOR, 1" RANGE  

Malletts

Part # Description

Notes

MLT-RS MALLET 3LB ORANGE  
MLT-RS4LB MALLET 4LB ORANGE  

Anv 1 & Anv 8 Mounting Screws

Part # Description

Notes

A1/5/16-18 5/16 - 18 X 1/2" SOCKET HEAD CAP SCREWS PER BOX (100 PER BOX)

Belt Tighteners

Part # Description

Notes

BLT-RS BELT TIGHTENER  
BLT-BAR BELT TIGHTENER COMPRESSION BAR EACH
BLT/90781 BELT TIGHTENER, VELCRO, WEB STRAP TYPE BELT TIGHTENER

Anvil Cylinder Rotation Counter

Part # Description

Notes

RS/CNTR 6 DIGIT ROTATION COUNTER WITH PROBE EACH

Anv 6 Torque Wrench

Part # Description

Notes

RS/TW5347A TORQUE WRENCH 15-75 FT LBS. W/RATCHET
(Use with RS/HK54875-1/4)
EACH
RS/HK54875-1/4 1/4" HEX KEY W/EXT. SHAFT EACH

 
 
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